Nano Creating System ・ Powder & Particles Processing System
 FT Associates, Inc. (FTA)
 1-23-6 Higashi-Fujisawa, Iruma-shi, Saitama 358-0012, Japan
 Phone : 81-4-2997-8070 / Fax : 81-4-2997-8079 / E-Mail : sales@ftajapan.com / URL : http://www.ftajapan.com
HOME INFORMATION & DATA     JAPANESE
CAVITATION MILL ULTRASONIC PROCESSOR BEADS MILL JET MILL
MICRO CLASSIFIER HYDROCYCLONE VIBRATION SIFTER AIR CLASSIFIER
       


CLASSIFICATION / SEPARATION / CONCENTRATION
Hydrocyclone Classification System         

    

       





 ■ Principles of Hydro-Cyclone



  WHEN SLURRY IS INTRODUCED TO THE HYDRO-
  CYCLONE, ACCORDING TO CENTRIFUGAL FORCE,
  LARGE PARTICLES IN THE SLURRY ARE FORCED
  TO THE WALL.

  AND GOING DOWNWARD IN THE GRAVITATIONAL
  DOWN STREAM, AND DISCARGED FROM THE
  BOTTOM NOZZLE.

  SMALL PARTICLES IN SLURRY ARE CAUGHT IN
  UPWARD STREAM IN THE CENTER OF THE CYLONE
  AND DISCHARGED AT THE TOP NOZZLE.
 

 
   





        





  
  


      3-OUTLET             2-OUTLET
         




 ■ Hydro-Cyclone System



  3-OUTLET HYDRO-CYCLONE SYSTEM

  * FOR SEPARATION AND CLASSIFICATION OF
   SMALL PARTICLE

  * VERY HIGH CLASSIFICATION ACCURACY
   REQUIRED
 
  * REMOVAL AND COLLECTION OF SMALL PARTICLE
  
  * FOR HIGER YIELD RATE OF LARGE PARTICLE



  2-OUTLET HYDRO-CYCLONE SYSTEM

  * FOR SEPARATION, CLASSIFICATION, AND  
   CONCENTRATION OF MIDDLE TO LARGE SIZE
   PARTICLES

  * FOR LARGE FLOW RATE OPERATION
  
  * FOR WIDER RANGE SEPARATION

  * FOR REMOVAL OF LARGER SIZE PARTICLES  





■ 3-Outlet Hydro-Cylone System

IN HYDRO-CYLONE, HIGHER DENSITY SLURRY FLOW, CONTAINS LARGER SIZE PARTICLE, IS EXHAUSTED THROUGH BOTTOM OUTLET, WHILE LOW DENSITY SLURRY FLOW, CONTAINS SMALLER SIZE PARTICLES, GOES THROUGH THE TOP OUTLET TO OUTSIDE.

IN THREE-OUTLET CLASSIFICATION TYPE HYDRO-CYCLONE SYSTEM, MIDDLE OUTLET IS NEWLY BUILD, IN ADDITION TO TOP OUTLET, AND BOTTOM OUTLET NOZZLE.

THROUGH THE MIDDLE OUTLET, SLURRY WHICH CONTAINS THE SOLIDS, AND VERY CLOSE TO THE ORIGINAL SLURRY IS EXHAUSTED, AND AGAIN RETURNED BACK TO CYCLONE WITH THE ORIGINAL SLURRY.

THIS THIRD FLOW THROUGH THE MIDDLE OUTLET CAN MAKE MUCH HIGHER AND ACCURATE CLASSIFICATION.


                       



   Model : TR-5

   * Classification / Separation Particle size : 0.5 - 5 μm
   * Flow rate Per Cyclone : 3.5 L / min
   * Inlet Pressure : 0.6 MPa
   * Application: Classification of Fine Particle, Polishing Slurry Recycling   



                                                          

                      


  ■ 3-Outlet Hydro-Cylone System

  IN HYDRO-CYLONE, HIGHER DENSITY SLURRY FLOW, CONTAINS LARGER SIZE PARTICLE, IS
  EXHAUSTED THROUGH BOTTOM OUTLET, WHILE LOW DENSITY SLURRY FLOW, CONTAINS
  SMALLER SIZE PARTICLES, GOES THROUGH THE TOP OUTLET TO OUTSIDE.

  IN THREE-OUTLET CLASSIFICATION TYPE HYDRO-CYCLONE SYSTEM, MIDDLE OUTLET IS NEWLY
  BUILD, IN ADDITION TO TOP OUTLET, AND BOTTOM OUTLET NOZZLE.

  THROUGH THE MIDDLE OUTLET, SLURRY WHICH CONTAINS THE SOLIDS, AND VERY CLOSE TO THE
  ORIGINAL SLURRY IS EXHAUSTED, AND AGAIN RETURNED BACK TO CYCLONE WITH THE ORIGINAL
  SLURRY.

  THIS THIRD FLOW THROUGH THE MIDDLE OUTLET CAN MAKE MUCH HIGHER AND ACCURATE 
  CLASSIFICATION.


                  
   Model : TR-5

   * Classification / Separation Particle size : 0.5 - 5 μm
   * Flow rate Per Cyclone : 3.5 L / min
   * Inlet Pressure : 0.6 MPa
   * Application: Classification of Fine Particle, Polishing Slurry Recycling   


                                              

               


  ■ 2-Outlet Hydrocylone System

  BASED ON THE LONG AND ESTABLISHED EXPERINCE FOR OVER 1500 SETS OF SALES,WIDE
  RANGE OF HYDRO-CYCLONES CAN BE OFFERED HIGH VOLUME PROCESSING CAN EXPECT A HIGH
  YIELD.  

  BROAD RANGE OF CLASSIFICATION, 3μm TO 150μm, CAN BE DONE AT LOW ENERGY COST


                                                
 Model : T-5

  * Classification / Separation Particle size : 1 - 5 μm
  * Flow rate Per Cyclone : 3 L / min
  * Inlet Pressure : 0.4 MPa
  * Application : Classification, Concentration of Fine Particle

                                                           
  Model : T-10

  * Classification / Separation Particle size : 3 - 20 μm
  * Flow rate Per Cyclone : 10 L / min
  * Inlet Pressure : 0.4 MPa
  * Application : Classification, Concentration of Middle size Particle

    
                                                          


                           

                                          


 
Model : SC-150 Cyclone Pump Set

  Applications

  * Separation & Classification of medium & large sized powder in various ceramic
    materials Classification of medium & large sized powder in abrasives
  * Classification of medium & large sized metal powder (8 ~ 20μm Cut of bronze,
    ron, & other metal powders)
  * Separating, removal of large sized powders in large specific gravity powders
  * Removal of laminated powder from the scales-shaped minerals powders Features
  * Separations of large specific gravity powders sized at 20 to 50 μm, which can
    hardly separated by Centrifuges, or Vibration sieves, can be done.
  * Energy cost can be saved for low input pressure driving.
  * Small compact size system with large capacity is offered.
  * Very Stable, Simple and easy operation can be done.
  * Free from the problems like screen damages of vibrating screen
  * Selected materials are used against the high abrasion nature of big size, or metal
    particles


                                            



 ■ Slurry Recycle System

   * Remove Chips, and Fragments from Lapping, polishing process
   * High Removal efficiency, 50 to 80% recovery of the abrasive powder
   

   Semiconductor wafers
   Glass substrate  
   Quartz substratege

               
                 
                      

            

 
      




                    

 


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