SEPARATION / CONCENTRATION
Screw Decanter Concentration System |
■ Structure
BOWL
A REVOLVING BODY IS COMPRISED OF A CYLINDRICAL SECTION AND A CONICAL SECTION.
THE STRONG CENTRIFUGAL FORCE GENERATED BY ITS HIGH VELOCITY REVOLUTION
SEPARATES SLURRY INTO CLEARED LIQUID AND SOLID PARTICLES.
SCREW
THERE IS A SLIGHT CLEARANCE BETWEEN THE SCREW AND THE INNER SURFACE OF
THE BOWL, AND A SLIGHT DIFFERENCE IN REVOLVING SPEED.
THE SCREW CONTINUOUSLY PICKS UP THE SOLID PARTICLES DEPOSITED ON THE INNER SURFACE OF THE BOWL, AND CARRIES THEN TOWARDS THE CONICAL SECTION OF THE BOWL.
AT THE TAPERED PORTION, THEY ARE CONVEYED TOWARDS THE SOLID PARTICLE OUTLET,
WHILE DEHYDRATING SIMULTANEOUSLY.
FEED PIPE
FEED PIPE PASSES THROUGH THE CENTRAL PART OF THE EQUIPMENT TO SUPPLY ORIGINAL
LIQUID AT THE BEST POSITION WITHIN THE MACHINE. THE POSITION IS ADJUSTED
ACCORDING TO THE CONDITION OF THE TREATMENT.
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■ Principles of Separation
THE PRE-TREATENT LIQUID (SUSPENSION) IS FED VIA THE FEED PIPE INTO THE
BOWL, WHICH IS REVOLVING AT HIGH SPEED.
THE CENTRIFUGAL FORCE EXERTED ON THE LIQUID AS IT FORMS A REVOLVING RING
INSIDE THE BOWL, IS ENORMOUS; AS MUCH AS 3500 TIMES
THE FORCE OF GRAVITY (3500 X G).
THIS MASSIVE CENTRIFUGAL FORCE CAUSES THE SOLID PARTICLES WITH A HIGH DENSITY
PRESENT IN THE LIQUID TO QUICKLY PRECIPITATE,
SO THAT TWO SEPARATE LAYERS, ONE OF SOLID PARTICLES AND ONE OF CLEARED
LIQUID, ARE FORMED ON THE INNER WALL OF THE BOWL.
THE CLEARED LIQUID AND SOLID PARTICLES SEPARATED ARE CONTINUOUSLY DISCHARGED
FROM THE EQUIPMENT. FOR THE DISCHARGE OF
THE SEPARATED CLEARED LIQUID,
A DISCHARGED OUTLET (A) LOCATED AT THE WIDE END OF THE BOWL PROVIDES AN
OVERFLOW FOR THE LIQUID UNDER CENTRIFUGAL PRESSURE.
FOR THE DISCHARGE OF THE SEPARATED SOLID PARTICLES, THE SCREW CONVEYOR
(B) TURNS AT A FRACTIONALLY DIFFERENT SPEED TO THE
BOWL, THUS CONVEYING THE SOLID PARTICLES TOWARD THE CONICAL END OF THE
BOWL, WHERE THEY ARE DISCHARGED BY CENTRIFUGAL
FORCE THROUGH THE SOLIDS DISCHARGE OUTLET (C) LOCATED AT THE NARROW END
OF THE BOWL.
THE MECHANISM ALLOWS THE CONTINUOUSLY SUPPLIED PRE-TREATMENT LIQUID TO BE CONTINUOUSLY SEPARATED, AND THE SEPARATED
SOLIDS AND CLEARED LIQUID TO BE DISCHARGED FROM THEIR RESPECTIVE OUTLET
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■ Application
SEWAGE / WASTE WATER TREATMENT (SLUDGE THICKENING AND DEWATERING),
FOODSTUFF / PHARMACEUTICALS, TREATMENT, VALUABLES RECOVERY, ETC
PLASTICS, GENERAL CHEMISTRY, ELECTRONICS PLANT EFFLUENT
BARIUM SULFATE DYESTUFF
FRUIT JUICE
GLASS POWDER
IRON POWDER
PAPER MILL
POLYETHYLENE
POLYSTYRENE
POLYVINYL CHLORIDE
PVC
SEMICONDUCTOR (SI,GAAS,SIO2,SIC,CMP)
SOYBEAN/MILK / SOYBEAN PROTEIN
STARCH (CORN/POTATO/SWEET POTATO)
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■ Major Models
MODEL S : SUITABLE FOR THE DEHYDRATIONOF POLYMAERS & CRISTALLIZED
PARTICLES (PVC, PS, GYPSUM, & OTHERS)
MODEL DSG : SUITABLE FOR ALL KINDS OF SEPARATIONS IN CHEMICAL, FOOD,
MINING INDUSTRIES. (SODIUM GLUTAMATE, PULP, & OTEHRS)
MODEL DSL : SUITABLE FOR THE SEPARATION & DEHYDRATION WITH CHEMICALS
(STOCK RAISING DRAINAGE, SURPLUS SLUDGE, & OTHERS)
MODEL DSE : ENERGY SAVING SCREW DECANTER, GOOD FOR MANY APPLICATIONS
(ORGANIC SLUDGE, & OTHERS)
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■ Special Model
* CONCENTRATE SCREW DECANTER (MODEL SD-DSC) POSSIBLE TO CONCENTRATE SLUDGE
WITHOUT THE ADDITION OF CHEMICALS
* THREE-PHASE SEPARATING SCREW DECANTER (MODEL SD-DST) CAPABLE TO SEPARATE
LIQUID/LIQUID MATERIALS (LIKE OIL & WATER)
* CENTRIPETAL PUMP SCREW DECANTER (MODEL SD-DSS) WITH LONG BOWL & FIT WITH CENTRIPETAL PUMP
SEALED TYPE, SANITARY-TYPE, VARIABLE-SPEED TYPE, R&D TYPE SCREW DECANTERS
ARE ALSO AVAILABLE.
■ For Our Proposal
PLEASE LET US KNOW YOUR REQUIREMENT FOR OUR PROPOSAL
* REQUIRED MACHINE CAPACITY – FLOW RATE (IN M3/HOUR)
* SOLID CONCENTRATION IN SLURRY TO BE TREATED (IN WT%)
* VISCOSITY OF THE SLURRY (IN CPS) * ACIDITY OF SLURRY (IN PH)
* OPERATION TEMPERATURE FOR SLURRY * OTHERS REQUIREMENT
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Copyright(C) 2007 FT Associates, Inc. All rights reserved. |